China Custom High Precision Customize Injection Mold Industrial Parts Peek Spur Gear worm and wheel gear

Product Description

Descriptions: 
(1) According to the different strength and performance, we choose the steel with strong compression;
(2) Using Germany professional software and our professional engineers to design products with more
reasonable size and better performance;
(3) We can customize our products according to the needs of our customers,Therefore, the optimal performance
of the gear can be exerted under different working conditions;
(4) Quality assurance in every step to ensure product quality is controllable.

Products Gear
Module  M0.5-M10
Precision grade  DIN6, DIN7, DIN8, DIN10
Pressure angle  20 degree
Material  C45 steel, Stainless steel 304, Plastic, Brass, 20CrMo,40Cr and so on
Heat treatment Hardening and Tempering, High Frequency Quenching,Carburizing etc
Surface treatment Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating
Application Precision cutting machines. Lathes. Milling machines. Grinders. Automated mechanical systems. Automated warehousing systems.

Machining process Hobbing, Milling, Drilling, Shaving, Grinding

  A professional team with 10+ years of technical experience is at your service  Companies strictly enforce the ISO9001(2008)international quality certification system, the product quality
  conforms to the eu RoHS standard.  
  Specializing in the production of “engineering plastic accessories” of high-tech enterprises, the company has
  a set of imported production equipment and CNC processing equipment, processing means advanced, strong
  technical force.
 The company has rich experience, strong strength and participated in many high-end exhibitions;Many partners
 from other countries are visiting
  Cooperate with many CZPT companies
 Q1. We don’t have drawings, can we produce according to the samples we provide?
 A1. OK
 Q2.  How to customize plastic parts?
 A2. Customized according to drawings
 Q3. Can I make a sample for testing first?
 A3. OK
 Q4. How long is the proofing cycle?
 A4. 2-5 days
 Q5. What are your processing equipment?
 A5. CNC machining center, CNC lathe, milling machine, engraving machine, injection molding machine, extruder, molding
 machine
 Q6. What craftsmanship do you have for processing accessories?
 A6. According to different products, different processes are used, such as machining, extrusion, injection molding, etc.
 Q7. Can injection products be surface treated? What are the surface treatments?
 A7. OK. Surface treatment: spray paint, silk screen, electroplating, etc.
 Q8. Can you help assembling the product after it is made?
 A8. OK.
 Q9. How much temperature can the plastic material withstand?
 A9. Different plastic materials have different temperature resistance, the lowest temperature is -40ºC, and the highest
 temperature is 300ºC. We can recommend materials according to the working conditions of your company.
 Q10. What certifications or qualifications does your company have?
 A10. Our company’s certificates are: ISO,  Rohs,  product patent certificates, etc.
 Q11. How scale is your company?
 A11. Our company covers an area of 2,000 square CZPT and has 100 employees.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Peek
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

spur gear

Can spur gears be used in both horizontal and vertical orientations?

Yes, spur gears can be used in both horizontal and vertical orientations. Here’s a detailed explanation:

Spur gears are one of the most common types of gears used in various applications. They have straight teeth that are parallel to the gear axis and are designed to transmit power and torque between parallel shafts. The versatility of spur gears allows them to be used in different orientations, including horizontal and vertical configurations.

Horizontal Orientation:

In horizontal applications, where the gear shafts are positioned parallel to the ground, spur gears are widely utilized. Horizontal orientations are commonly found in machinery such as conveyor systems, automobiles, industrial equipment, and many other applications. Spur gears in horizontal configurations can efficiently transmit power and torque between shafts, providing reliable operation and smooth gear engagement.

Vertical Orientation:

Spur gears can also be used in vertical orientations, where the gear shafts are positioned perpendicular to the ground. Vertical gear arrangements are often encountered in applications such as wind turbines, elevators, vertical conveyor systems, and various industrial machinery. In these cases, the weight of the gears and any additional loads acting on them must be considered to ensure proper load distribution and support. Adequate lubrication and proper gear design, including tooth profile and material selection, are important factors to ensure reliable and efficient operation in vertical orientations.

When using spur gears in vertical orientations, some additional considerations may be necessary due to the effects of gravity and potential oil leakage. In vertical applications, gravity can affect the distribution of lubricant, potentially leading to inadequate lubrication of gear teeth. Proper lubrication techniques and lubricant selection should be employed to ensure sufficient film thickness and minimize wear. Additionally, seals or other measures may be required to prevent oil leakage, especially in applications where high-speed rotation or high loads are involved.

It’s important to note that while spur gears can be used in both horizontal and vertical orientations, the specific design and configuration of the gear system should be evaluated to ensure optimal performance and longevity. Factors such as load distribution, gear alignment, lubrication, and material selection should be carefully considered based on the intended orientation and operating conditions of the gear system.

Consulting with gear manufacturers, engineers, or industry experts can provide further guidance on the suitability and design considerations when using spur gears in horizontal or vertical orientations.

spur gear

Are spur gears suitable for high-torque applications?

Spur gears are commonly used in a wide range of applications, including those involving high-torque requirements. However, their suitability for high-torque applications depends on various factors. Here’s a detailed explanation:

Spur gears are designed to transmit power and torque between parallel shafts. They have straight teeth that engage fully, providing efficient power transfer. The suitability of spur gears for high-torque applications can be evaluated based on the following considerations:

  • Load Distribution: Spur gears distribute the transmitted load over a larger contact area compared to other gear types. This characteristic allows them to handle higher torque loads effectively.
  • Size and Diameter: The size and diameter of the spur gears play a crucial role in their ability to handle high torque. Larger gear diameters provide increased torque capacity due to the longer lever arm and larger contact area between the gear teeth.
  • Material Selection: Choosing the appropriate material for the spur gears is essential for high-torque applications. Strong and durable materials, such as hardened steel or alloy steels, are commonly used to ensure the gears can withstand the high stresses and torque loads without deformation or failure.
  • Gear Design: Proper gear design considerations, such as tooth profile, module or pitch, and the number of teeth, can impact the torque-carrying capacity of spur gears. Design parameters should be optimized to ensure sufficient tooth strength and minimize the risk of tooth breakage or excessive wear.
  • Lubrication and Maintenance: Adequate lubrication is critical for reducing friction, wear, and heat generation in high-torque spur gear applications. Regular maintenance, including lubricant replacement and gear inspections, can help identify and address any issues that may affect the gear’s torque-handling capabilities.
  • Supporting Components: The overall system design, including the selection of bearings, shafts, and housing, should be considered to ensure proper support and alignment of the spur gears. Well-designed supporting components contribute to the overall torque capacity of the system.

While spur gears can handle high torque, it’s important to note that there are limitations to their torque capacity. Factors such as gear size, material strength, tooth design, and operating conditions can affect the maximum torque the gears can safely transmit without failure.

In some cases, other gear types such as helical gears or bevel gears may be more suitable for specific high-torque applications. These gears offer advantages such as increased load-carrying capacity, improved torque transfer efficiency, and reduced noise and vibration levels.

Ultimately, the suitability of spur gears for high-torque applications should be evaluated based on the specific requirements, operating conditions, and industry standards applicable to the particular application.

spur gear

How do spur gears differ from other types of gears?

Spur gears, as a specific type of gear, possess distinct characteristics and features that set them apart from other types of gears. Here’s a detailed explanation of how spur gears differ from other types of gears:

  • Tooth Geometry: One of the primary differences lies in the tooth geometry. Spur gears have straight teeth that are cut parallel to the gear axis. This differs from other gear types, such as helical gears or bevel gears, which have angled or curved teeth.
  • Gear Meshing: Spur gears mesh by direct contact between their teeth, creating a line or point contact. This meshing arrangement is different from other gear types, such as worm gears or planetary gears, where the teeth mesh in a different manner, such as through sliding contact or multiple points of contact.
  • Direction of Force: Spur gears transmit rotational motion and torque in a specific direction. The force is transmitted along the axis of the gears, making them suitable for parallel shaft arrangements. In contrast, other types of gears, such as bevel gears or hypoid gears, can transmit motion between non-parallel or intersecting shafts.
  • Noise and Vibration: Spur gears tend to produce more noise and vibration compared to certain other gear types. The direct contact between the teeth and the sudden engagement/disengagement of the teeth can generate impact forces, leading to noise and vibration. In contrast, gear types like helical gears or double-enveloping worm gears provide smoother meshing and reduced noise levels.
  • Efficiency and Load Distribution: Spur gears generally offer high efficiency in power transmission due to their direct tooth engagement. However, they may experience higher stress concentrations and load concentrations compared to other gear types. Gear designs like helical gears or planetary gears can distribute the load more evenly across the teeth, reducing stress concentrations.
  • Applications: Spur gears find widespread applications in various industries and equipment. Their simplicity, ease of manufacture, and cost-effectiveness make them suitable for a wide range of systems. Other gear types have specific applications where their unique characteristics, such as high torque transmission, precise motion control, or compact size, are advantageous.

In summary, spur gears differ from other types of gears in terms of tooth geometry, gear meshing, direction of force transmission, noise and vibration characteristics, load distribution, and specific applications. Understanding these differences is crucial when selecting the appropriate gear type for a particular mechanical system, considering factors such as load requirements, motion control, efficiency, and design constraints.

China Custom High Precision Customize Injection Mold Industrial Parts Peek Spur Gear worm and wheel gearChina Custom High Precision Customize Injection Mold Industrial Parts Peek Spur Gear worm and wheel gear
editor by CX 2023-09-05

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spur gear

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