China factory Steel Auto Parts Motor Outboard Clutch Gear supplier

Product Description

        

Product Description:

  • Name: Steel Auto Parts Motor Outboard Clutch Gear   
  • Material: 20CrMnTi
  • Weight: From 0.2kg to 10kg
  • Packing: Wooden case
  • Min Order: 1000pcs
  • Customization: Available based on your drawings or sample

For customized production of high-quality spare parts for farm tractors, trust HiHangZhou Precision Forging Technology Co., Ltd. to deliver precision-forged gear blanks made from durable 20CrMnTi material. With a weight range of 0.2kg to 10kg, these spare parts are packed securely in wooden cases for safe delivery. Place your order for a minimum of 1000pcs and experience the reliability and accuracy of our products tailored to your specifications.

 

 

Process Lost wax casting
Material Stainless Steel, Carbon Steel, Alloy Steel 
Weight 2~20Kgs
Heat Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument  composition testing Spectrometer, Metallographic microscope
Performance testing Hardness tester, Tensile testing machine
Size Measuring  CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
Thread Gauge , Height Gauge
Roughness Ra1.6~Ra6.3
Quality control Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products  
Surface Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Production Capacity 40000T / Years
Lead Time Normally 30 Days.
Payment Terms T/T , L/C 
Material Standard ASTM , AISI , DIN , BS, JIS, GB,
Certification ISO9001:2008, IATF16949:2016

Quality Control

At HiHangZhou Precision Forging Technology Co., Ltd., we prioritize the quality of our products to ensure the longevity of our company. Continuous improvement is key to our survival.

Our rigorous product quality control system includes:

  1. Metallurgical microscope analysis of incoming materials to verify chemical composition.
  2. Timely spot checks during production to prevent defects and address any quality issues.
  3. Use of a magnetic particle detector to identify hidden defects in metal parts.
  4. Sampling of finished metal parts for mechanical property tests, dimensional measurements, and surface quality inspection.

We adhere to ISO9001 and TS16949 quality standards and implement 5S lean production management on our production site to ensure the highest quality standards.

Product Description

At HiHangZhou Precision Forging Technology Co., Ltd., we adhere to strict system management in accordance with ISO9001 and TS16949 quality standards. Our production site follows the 5S lean production management approach to ensure efficiency and quality.

Key Features:

  • Adherence to ISO9001 and TS16949 quality standards
  • Implementation of 5S lean production management

By choosing our products, you can trust in our commitment to quality and efficiency in every step of the production process.

Company Profile

Established in 2018, HiHangZhou Precision Forging Technology Co., Ltd. is a subsidiary of HiHangZhou Group, a globally recognized enterprise specializing in high-end machine and equipment manufacturing. We are experts in forging, casting, and machining metal applications for various industries.

Our top-level competitive ferrous metal products are utilized in vehicle, rail, power generation, mining, excavation, forestry, and agriculture machinery. We are proud to have achieved ISO/TS16949 quality management system certification in 2571.

At HiHangZhou Precision Forging Technology Co., Ltd., we are committed to creating an ideal platform for our employees to achieve their full potential and contribute to society. Our team is efficient, positive, responsible, open, and innovative, always prioritizing our customers’ needs. We strive for continuous improvement, meeting quality, cost, delivery, and service requirements, and exceeding customer expectations to become a leading provider of forged metal products in the industry.

Product Name: Farm Tractor Clutch & Driveline Gear Box Precision Forging Spare Parts Forged Gear Blank

Company Name: HiHangZhou Precision Forging Technology Co., Ltd.

Keywords: Auto Parts, Spare Parts, Gearbox, Machinery Part, Gear, Transmission Gear, Engine Parts, Car Parts, Stainless Steel, Hardware

Attributes: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car, Hardened Tooth Surface, Internal Gear

Product Description

Company Name: HiHangZhou Precision Forging Technology Co., Ltd.

Advantages:

  • Brand: Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. We have a long-term experience and good reputation in cooperation with world-renowned enterprises.
  • Technology: With over 25 years of production experience in forging and casting equipment manufacturing, we have a complete production process and equipment research and development capabilities for ferrous metals forming. Our team consists of one-third technicians and R&D personnel, ensuring high-quality products with high efficiency.
  • Service: We offer custom and standard manufacturing services with multiple manufacturing process integrations. Our products’ quality and delivery are fully guaranteed, with quick and effective communication.
  • Culture: Our unique corporate culture unleashes individuals’ potential and provides strong vitality for the company’s sustainable development.
  • Social Responsibility: We strictly implement low-carbon environmental protection, energy-saving, and emission-reduction production, making us a benchmark enterprise in the local region.

HiHangZhou Precision Forging offers Farm Tractor Clutch & Driveline Gear Box Spare Parts. Ideal for Motor, Motorcycle, Machinery, and more. Hardened Tooth Surface for durability.

FAQ

Product Description

Welcome to HiHangZhou Precision Forging Technology Co., Ltd., a leading manufacturer of forging products, casting products, and machining capabilities. Our ferrous metal processing services cater to various industries, providing high-quality machinery parts.

Our offerings include a wide range of products made through casting, forging, and machining processes. We ensure the highest standards of quality and precision in all our products.

We offer samples to showcase our craftsmanship, with customers only needing to cover the freight charges. This demonstrates our commitment to building strong and sincere partnerships.

For international orders, we have minimum order quantity requirements tailored to each product’s specifications. This ensures that you receive the exact quantity you need for your operations.

Our lead times for forging and casting products involve creating new dies or molds, with samples typically ready within 30-45 days. Large batch production follows shortly after, depending on the complexity and quantity of the parts.

We accept payment through T/T or L/C, with a standard 30% deposit required upfront and the remaining 70% settled against the copy of the Bill of Lading.

Choose HiHangZhou Precision Forging Technology Co., Ltd. for top-notch forging, casting, and machining solutions that meet your industry needs with precision and reliability.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Initial Payment



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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

spur gear

How do you address noise and vibration issues in a spur gear system?

Noise and vibration issues in a spur gear system can significantly impact its performance, efficiency, and overall user experience. Here’s a detailed explanation of how to address noise and vibration issues in a spur gear system:

  • Gear Design: Optimize the gear design to minimize noise and vibration. Consider factors such as tooth profile, gear module or pitch, and the number of teeth to ensure smooth and quiet gear operation. Proper gear design helps reduce gear meshing impacts and tooth-to-tooth variations, which are common sources of noise and vibration.
  • Accurate Gear Alignment: Ensure precise gear alignment to minimize misalignment-induced noise and vibration. Misalignment between the gears can cause uneven loading, increased backlash, and gear meshing irregularities, leading to noise and vibration. Proper alignment techniques, such as using alignment tools or measuring devices, should be employed during gear installation and maintenance.
  • Surface Finish and Tooth Quality: Ensure proper surface finish and high-quality tooth profiles on the gears. Rough surfaces or manufacturing defects can contribute to noise and vibration. Gears with accurate tooth profiles and smooth finishes experience better meshing and reduced friction, resulting in lower noise and vibration levels.
  • Lubrication: Proper lubrication is crucial for reducing friction, wear, and noise generation in spur gear systems. Use the recommended lubricant type and ensure sufficient lubricant film thickness between gear teeth. Regular lubricant analysis and replacement are important to maintain optimal lubrication performance and minimize noise and vibration issues.
  • Load Distribution: Evaluate the load distribution within the gear system to minimize localized loading and potential noise sources. Proper gear design, tooth profile optimization, and gear arrangement can help distribute the load evenly, reducing noise and vibration caused by uneven loading conditions.
  • Resonance Analysis and Damping: Conduct resonance analysis to identify and address potential resonant frequencies within the gear system. Resonance can amplify noise and vibration. Techniques such as adding damping materials, using vibration isolators, or adjusting gear configurations can help mitigate resonance-related noise and vibration issues.
  • Noise and Vibration Testing: Perform noise and vibration testing during the development and maintenance stages of the gear system. This involves using specialized equipment to measure and analyze noise and vibration levels. Testing helps identify specific sources of noise and vibration, allowing for targeted solutions and improvements.
  • Isolation and Absorption: Implement isolation and absorption techniques to minimize noise and vibration transmission to surrounding structures or components. This can include using vibration isolators, resilient mounts, or incorporating vibration-absorbing materials to reduce the propagation of noise and vibration beyond the gear system.
  • Regular Maintenance and Inspection: Implement a proactive maintenance program to monitor gear performance and identify potential noise and vibration issues. Regular inspections, including gear tooth wear analysis, lubricant checks, and alignment verification, allow for early detection and rectification of any problems that may contribute to noise and vibration.

By considering these approaches and implementing appropriate measures, it is possible to address noise and vibration issues in a spur gear system, resulting in quieter and smoother gear operation.

It’s important to note that the specific techniques and solutions for addressing noise and vibration may vary depending on the gear system’s application, design, and operating conditions. Consulting with gear manufacturers, industry experts, or vibration specialists can provide further guidance in addressing noise and vibration issues specific to a spur gear system.

spur gear

Are spur gears suitable for high-torque applications?

Spur gears are commonly used in a wide range of applications, including those involving high-torque requirements. However, their suitability for high-torque applications depends on various factors. Here’s a detailed explanation:

Spur gears are designed to transmit power and torque between parallel shafts. They have straight teeth that engage fully, providing efficient power transfer. The suitability of spur gears for high-torque applications can be evaluated based on the following considerations:

  • Load Distribution: Spur gears distribute the transmitted load over a larger contact area compared to other gear types. This characteristic allows them to handle higher torque loads effectively.
  • Size and Diameter: The size and diameter of the spur gears play a crucial role in their ability to handle high torque. Larger gear diameters provide increased torque capacity due to the longer lever arm and larger contact area between the gear teeth.
  • Material Selection: Choosing the appropriate material for the spur gears is essential for high-torque applications. Strong and durable materials, such as hardened steel or alloy steels, are commonly used to ensure the gears can withstand the high stresses and torque loads without deformation or failure.
  • Gear Design: Proper gear design considerations, such as tooth profile, module or pitch, and the number of teeth, can impact the torque-carrying capacity of spur gears. Design parameters should be optimized to ensure sufficient tooth strength and minimize the risk of tooth breakage or excessive wear.
  • Lubrication and Maintenance: Adequate lubrication is critical for reducing friction, wear, and heat generation in high-torque spur gear applications. Regular maintenance, including lubricant replacement and gear inspections, can help identify and address any issues that may affect the gear’s torque-handling capabilities.
  • Supporting Components: The overall system design, including the selection of bearings, shafts, and housing, should be considered to ensure proper support and alignment of the spur gears. Well-designed supporting components contribute to the overall torque capacity of the system.

While spur gears can handle high torque, it’s important to note that there are limitations to their torque capacity. Factors such as gear size, material strength, tooth design, and operating conditions can affect the maximum torque the gears can safely transmit without failure.

In some cases, other gear types such as helical gears or bevel gears may be more suitable for specific high-torque applications. These gears offer advantages such as increased load-carrying capacity, improved torque transfer efficiency, and reduced noise and vibration levels.

Ultimately, the suitability of spur gears for high-torque applications should be evaluated based on the specific requirements, operating conditions, and industry standards applicable to the particular application.

spur gear

Are there different sizes and configurations of spur gears available?

Yes, there are various sizes and configurations of spur gears available to suit different applications and requirements. Here’s a detailed explanation of the different options when it comes to sizes and configurations of spur gears:

Sizes: Spur gears come in a wide range of sizes to accommodate different torque and speed requirements. The size of a spur gear is typically specified by its pitch diameter, which is the diameter of the pitch circle. The pitch diameter determines the gear’s overall size and the spacing between the teeth. Spur gears can range from small gears used in precision instruments to large gears used in heavy machinery and industrial equipment.

Module: Module is a parameter used to specify the size and spacing of the teeth on a spur gear. It represents the ratio of the pitch diameter to the number of teeth. Different module sizes are available to accommodate various gear sizes and applications. Smaller module sizes are used for finer tooth profiles and higher precision, while larger module sizes are used for heavier loads and higher torque applications.

Number of Teeth: The number of teeth on a spur gear can vary depending on the specific application. Gears with a higher number of teeth provide smoother operation and distribute the load more evenly, whereas gears with fewer teeth are typically used for higher speeds and compact designs.

Pressure Angle: The pressure angle is an important parameter that determines the shape and engagement of the teeth. Common pressure angles for spur gears are 20 degrees and 14.5 degrees. The selection of the pressure angle depends on factors such as load capacity, efficiency, and specific design requirements.

Profile Shift: Profile shift is a design feature that allows modification of the tooth profile to optimize the gear’s performance. It involves shifting the tooth profile along the gear’s axis, which can affect factors such as backlash, contact ratio, and load distribution. Profile shift can be positive (when the tooth profile is shifted towards the center of the gear) or negative (when the tooth profile is shifted away from the center).

Hub Configuration: The hub refers to the central part of the gear where it is mounted onto a shaft. Spur gears can have different hub configurations depending on the specific application. Some gears have a simple cylindrical hub, while others may have keyways, set screws, or other features to ensure secure and precise mounting.

Material and Coatings: Spur gears are available in various materials to suit different operating conditions and requirements. Common materials include steel, cast iron, brass, and plastic. Additionally, gears can be coated or treated with surface treatments such as heat treatment or coatings to enhance their wear resistance, durability, and performance.

Mounting Orientation: Spur gears can be mounted in different orientations depending on the application and space constraints. They can be mounted parallel to each other on parallel shafts, or they can be mounted at right angles using additional components such as bevel gears or shafts with appropriate bearings.

In summary, there is a wide range of sizes and configurations available for spur gears, including different pitch diameters, module sizes, number of teeth, pressure angles, profile shifts, hub configurations, materials, coatings, and mounting orientations. The selection of the appropriate size and configuration depends on factors such as torque requirements, speed, load capacity, space constraints, and specific application needs.

China factory Steel Auto Parts Motor Outboard Clutch Gear supplier China factory Steel Auto Parts Motor Outboard Clutch Gear supplier
editor by Dream 2024-05-14

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spur gear

As one of leading spurgear manufacturers, suppliers and exporters of mechanical products, We offer spurgear and many other products.

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We specializing in the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and more.

We have exported our products to clients around the world and earned a good reputation because of our superior product quality and after-sales service.

We warmly welcome customers both at home and abroad to contact us to negotiate business, exchange information and cooperate with us.